51401642-150 Honeywell TDC 3000 UCN Interface Board Universal Control Network Card

51401642-150 UCN interface card
51401642-150 UCN interface card
51401642-150 UCN interface card

General Information

 Model number  51401642-150
 Country of origin  USA
 Condition   Brand New
 Dimension  2.9x33x27.8cm
 Weight  0.96kg
 Lead time Warranty  in stock
 MOQ  1 pcs

 


Core Description

The Honeywell 51401642-150 is a high-performance Universal Control Network (UCN) interface board engineered for legacy TDC 2000 and TDC 3000 Distributed Control Systems (DCS). Acting as a critical communication bridge, this module enables seamless, real-time data transmission and synchronization between advanced process controllers and the plant-wide UCN highway. Designed for mission-critical industrial automation, it ensures high network reliability, low latency, and robust fault-tolerant communication in high-density process environments.


Specific Application

  • TDC 3000 DCS Network Bridging: Managing high-speed token-pass communication on the Universal Control Network (UCN) coaxial or fiber-optic highway.
  • Advanced Process Controller Integration: Linking Honeywell High-Performance Process Managers (HPM) or Application Modules (AM) directly to the control network.
  • Legacy System Upgrades: Serving as a reliable replacement board in vintage control rooms across chemical plants, oil refineries, and power generation facilities to prevent communication downtime.

 


Ordering Information

Part Number

Description

System Context

51401642-100

UCN Interface Board (Early Revision)

TDC 2000 / TDC 3000 Legacy Systems

51401642-150

UCN Interface Board (Standard Mid-Revision)

TDC 3000 Universal Control Network

51401642-200

UCN Interface Board (Enhanced Performance)

TDC 3000 / High-Performance Upgrade

51401642-250

UCN Interface Board (Latest RoHS/Firmware Rev)

Experion PKS / TDC 3000 Bridging Systems


System Compatibility

  • System Compatibility: Fully compatible with Honeywell TDC 2000 and TDC 3000 Distributed Control Systems (DCS). It mounts directly into standard Honeywell card chassis slots to connect with the Universal Control Network (UCN) architecture.
  • Alternative Models: 51401642-100, 51401642-200, and 51401642-250.
  • Key Differences:
    • Firmware & Hardware Revision: The numerical suffix (e.g., -150 vs -200) denotes the hardware revision and factory firmware version. Higher suffixes typically feature upgraded components with better thermal management and enhanced noise immunity.
    • Onboard Memory & Nodes: Certain newer revisions feature expanded onboard RAM to accommodate larger UCN node counts and dense tag communication profiles.
    • Backward Compatibility: While the 51401642-150 can directly replace the older -100 version, upgrading to -200 or higher requires verifying system software release compatibility (e.g., TDC 3000 R5xx/R6xx) to ensure proper driver support.

 


Installation & Troubleshooting FAQ

Q1: What is the correct procedure for setting the network address (Node ID) on the 51401642-150 board?
A: Before inserting the board into the rack, you must manually configure the hardware dip switches located on the side of the PCB to match your assigned UCN Node ID. Ensure the system is powered down or follow hot-swap guidelines if applicable, and verify that no two boards on the same UCN segment share the same address to prevent token-passing collisions.

Q2: The "ERR" or "FAIL" LED on the front panel is solid red. How do I troubleshoot this?
A: A solid red failure LED usually indicates an onboard self-diagnostic error or a fatal hardware initialization failure. First, try reseating the card firmly into the chassis slot. If the error persists after a reboot, it indicates damaged onboard components or memory corruption, and the module must be replaced.

Q3: What causes intermittent "UCN Cable A/B Drop" alarms associated with this module?
A: This is typically caused by loose coaxial BNC connections or faulty impedance terminators (75-ohm) at the end of the UCN segment. Check the physical drop cables connected to the transceiver associated with the 51401642-150 board. Ensure the connections are clean, free of moisture, and tightly locked.

Q4: Can I hot-swap the 51401642-150 board while the process is running?
A: Hot-swapping is only safe if the board is configured in a fully redundant pair (Primary/Backup). If a redundant partner card is actively controlling the network, you can extract the failed board using the ejector levers and insert the replacement. If it is a non-redundant standalone node, pulling the board will immediately drop the associated controllers off the network, which may trigger a process upset.

Q5: The board passes self-test but fails to establish communication with the Experion or TDC 3000 console. What is the issue?
A: Check for a firmware mismatch between the 51401642-150 board and the system software release. If the board's onboard EPROM contains a firmware version incompatible with your specific TDC 3000 system version, the server clock and system alarms will fail to synchronize, preventing data from cascading to the console display.

Contact information

Please don’t hesitate to contact us if you have any questions or concerns before or after your purchase. We are committed to your 100% satisfaction.

Sales Manager:Stella

Email:sales6@apterpower.com

Whatsapp:+86 18159889985

 


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We provide professional global shipping services to ensure your industrial automation parts and equipment arrive safely and on time. To meet different delivery requirements, we cooperate with internationally recognized logistics companies, including:FedEx/DHL/TNT/UPS/SF Express

Whether you require standard international shipping or urgent express delivery, we can arrange flexible logistics solutions tailored to your project schedule and destination.

 

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After order confirmation, our sales team will provide complete payment details and invoice information to ensure a smooth and efficient payment process.

 


Why Choose Our Shipping Service?

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We are committed to providing efficient delivery and dependable customer service for clients worldwide.

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